The continuous decrease in semiconductor device sizes demands a reduction in oxidation times for high-temperature oxidation because
high temperatures influence the distribution of impurities in the silicon bulk and at the Si-SiO interface. The movement of
impurities affects device size and its electrical properties. Therefore, alternatives to high temperature oxidation have
been sought out to grow thin oxides which have good electrical properties found in thermally grown
oxides [78]. Similarly, the fabrication of Thin Film Transistors (TFT) for flat-panel displays
requires low temperatures because of the presence of glass substrates [78]. The use of Rapid Thermal Annealing (RTA) and
high pressure thermal oxidation can reduce the amount of time during which a high temperature is applied. However, processes which
perform oxidation at low temperature (
600
C) are preferred. Plasma oxidation of silicon [155] started to
gain at traction, because it can be performed at low temperatures. In plasma oxidation, oxygen ions O
are the responsible
species and the reaction which takes place is
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Plasma-assisted oxidation of silicon has been performed in microwave, RF, and DC plasmas. It has
been shown that, compared to thermal oxidation, film growth rates are accelerated by plasma-enhanced generation of the reactive
species (O). The primary limitation in the use of plasma-grown oxides in ultra large scale integration is the inability to control oxide properties such as the oxide charge density [21]. Although some researchers
achieved good dielectric properties for plasma-grown oxides, this was only possible with post-oxidation high-temperature
treatment. Even after such treatments, low field leakage currents were found, thought to be due to oxide damage caused by
the plasma radiation [78]. A proposed alternative involves the growth of a thin oxide using low-power discharge
followed by a CVD deposition of additional oxide, which adds complexity to the growth process and an additional interface in
the oxide [78]. Metal-enhanced oxidation and UV ozone oxidation have also been used to generate thin
oxide layers, but uniformity, controllability, and good electrical characteristics of SiO
layers have not been achieved with
these methods [103].
More recently, Nitric Acid Oxidation (NAOS) was suggested by
Asuha et al. [88], [3], [89], [103], [104]. NAOS is developed as
a process to grow gate oxide layers for TFTs, which require good chemical properties on very thin films. These films require the
electrical properties of thermally grown films, but because they are grown on a glass substrate cannot be exposed to a high
temperature environment. However, when the films are deposited using CVD or HPCVD,
the electrical properties of the film are not sufficient for TFT applications. Several experimental results regarding the growth of
oxide on silicon using NAOS in azeotropic [3] and vapor [90] environments have been
published [103], [105]. In addition, a two-step process [152] involving a
combination of NAOS processes is suggested to enable the growth of SiO layers with thicknesses larger than 10nm with
good electrical properties.