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7. Summary and Outlook
Implementing a framework for the integration of TCAD with the actual
fabrication process results in multiple impacts on the strategic position of
TCAD in a semiconductor fabrication environment. Historically TCAD was only
applied on single device structures and only during process development to
gain better insight into the physics behind
devices [202]. Additionally, information on physical quantities
which are difficult to obtain experimentally was gained. By automated
integration of the TCAD framework over the whole work flow of semiconductor
circuit fabrication many additional application fields can be addressed, as
shown by this work. The setup of new processes (or the transfer of existing
technologies) is speeded up dramatically. The human induced errors are
consecutely reduced. The number of, at least passive, users of
TCAD in a semiconductor company grows from a handful engineers to the
entire engineering and production team. This results also in a much better
utilization of the resources spent in TCAD (software license costs, work
efficiency of TCAD engineers, computer hardware etc.).
The gap in technical information between the top management and the "engineer
in the production line" is made smaller. This aspect should not be
underestimated in the field of semiconductor industry because due to the high
complexity of integrated circuit fabrication, any closed documentation of the
processes is of inevitable value.
However some open questions remain. The integration of etching and deposition
recipies via automatic conversion is still on the level of transferring etch
and deposition rates. The lack of generic equipment simulators for etching and
deposition leads to additional effort in calibrating these steps in the TCAD
simulation. Furthermore, there is still no fully automated approach to generate
SPICE models from measurement or simulation data without user
interaction. This leads to a significant amount of resource allocation at
every additional model interaction. Finally, package related
effects (thermal and electromagnetical) are not included on a routine basis
yet. Since there exists a strong trend to convergence of different
technologies (RF, MEMS, sensors, optical etc.), system on a chip (SOC)
solutions will play a sigificant role in the future. Therefore not only the
small silicon die, but the overall system consisting of die, bond wires, lead
frame, and package body has to be taken into account as a whole.
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R. Minixhofer: Integrating Technology Simulation
into the Semiconductor Manufacturing Environment